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Mechanical Engineering Co-op at Fyto 

I completed my second 6-month co-op at a Series A robotics and agriculture startup (linkas a mechanical engineer, where I worked on:

  • Hands-on design, prototyping, & testing

  • Manual stress & bending calculations

  • Industrial circuits & electronics

  • System design and scale up for production

... and more!

My Projects at Fyto

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Liquor Brewing & Delivery System

Solids Filtration & Mechanical Separation

Industrial Circuits & Electronics

Designing and executing a production-scale brewing system from A to Z

Hands-on testing & rapid prototyping using sheet metal, shop tools, & more

Wiring & troubleshooting circuits for robots

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Gantry Cart Re-Design & Sheet Metal Parts

Applying Design for Assembly (DFA) Principles & Creating GD&T Drawings

Manual Stress Analysis & Power Calculations

Structural analysis & quantitative design for parts, motor loading, and more

Miscellaneous Hands-on Projects

Bandwidth testing, hose connections, metal part assembly, & more

Liquor Brewing & Delivery System
Design, Scale Up, & A-Z Ownership

Led the 100x scale-up of an experimental setup into a standardized agricultural brewing process, tackling motor automation & selection, plumbing, and energy cost predictions, serving as the foundation for production facilities covering 25+ acres

Skills Developed:
  • Motor Automation & Electrical Troubleshooting (motor starters, AC power, etc.)

  • Power & Hand Tools (saws, drills, etc.)

  • Design of Experiments

  • Plumbing, Piping, & Liquid Distribution Systems

  • Procurement

  • Spectrophotometry 

  • Energy Cost Analysis

  • Wet Lab Experimentation 

  • SOPs & Technical Engineering Reports

Purpose:
  • Design & implement a production-scale liquor extraction & brewing system

  • Scale up current process from: 1 bucket --> 1000+ gallons

    • Brewing process includes: mixing, heating, & aeration

  • Design a delivery system to serve 1+ acre of farmland ​

  • Outline the foundation to serve 25+ acres in the near future

Challenges:
  • Scaling up as is would require:

    • 90kW of power (too much)5000+ gallons of solution, tanks, etc., 8+ submersible pumps

       --> Inefficient; Must rethink brewing process

  • How do you cost-effectively mix and aerate 1000+ gallons of liquids?

  • How do you automate mixing, aeration, and delivery on a multi-acre production facility?

  • No in-house experts on brewing barley straw extract

  • 8 weeks hand-off deadline (from start to finish)

Results:
  • Designed, implemented, and standardized a production-scale liquor extraction & brewing system​​

  • Eliminated the need to use 90kW of power & cut material cost by 9x through re-designing the brewing process (after conducting wet lab experiments, reading literature, & challenging assumptions)

  • Wrote an SOP and trained the production and operations team on the new system

  • Shared technical reports & guides with the Plant Science team and how to scale moving forward

Solids Filtration & Mechanical Separation
Rapid Prototyping & Hands-on Testing 

I redesigned the plant-water separation mechanism, tackling fluid dynamics & solids filtration, rapidly iterating through 6 prototypes using machine shop tools, sheet metal parts, and CAD, resulting in complete integration into future production bots

Skills Developed:
  • Sheet Metal Design

  • Hardware (rivets, ratchets, bolts, nuts, etc.)

  • Power & Hand Tools (saws, drills, etc.)

  • Rapid Prototyping

  • Hands-on Design & Testing

  • CAD

Industrial Circuits & Electronics
Wiring & Troubleshooting Circuits for Robots

I wired and troubleshot the safety circuit of an industrial robot, becoming familiar with complex wiring schematics, panels, and components

Skills Developed:
  • Troubleshooting 24 & 48VDC Power Systems

  • Wiring (ethernet, relays, transducers, crimping, etc.)

  • Waterproofing Cables

  • Familiarity with Industrial Safety Circuits

  • Familiarity with OSHA Safety Standards 

Gantry Cart Re-Design & Sheet Metal Parts
Applying Design for Assembly (DFA) Principles & Creating GD&T Drawings

I redesigned a sheet metal gantry cart, applying DFA principles, & created 20+ GD&T part & assembly drawings 

Skills Developed:
  • Sheet Metal Design

  • Manual Stress & Bending Calculations

  • Master Modelling

  • CAD

Stress Analysis, Manual Calculations, & Structural Design

I performed robust stress and bending analysis by hand & calculated loads on motors, parts, and more

Skills Developed:
  • Quantitative Design

  • Rigorous Manual Calculations

  • First Principles Approach

Miscellaneous Hands-on Projects

©2025 by Saad Mobarak. Embrace curiosity. 

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