Mechanical Engineering Co-op at Fyto
I completed my second 6-month co-op at a Series A robotics and agriculture startup (link) as a mechanical engineer, where I worked on:
-
Hands-on design, prototyping, & testing
-
Manual stress & bending calculations
-
Industrial circuits & electronics
-
System design and scale up for production
... and more!
My Projects at Fyto



Liquor Brewing & Delivery System
Solids Filtration & Mechanical Separation
Industrial Circuits & Electronics
Designing and executing a production-scale brewing system from A to Z
Hands-on testing & rapid prototyping using sheet metal, shop tools, & more
Wiring & troubleshooting circuits for robots



Gantry Cart Re-Design & Sheet Metal Parts
Applying Design for Assembly (DFA) Principles & Creating GD&T Drawings
Manual Stress Analysis & Power Calculations
Structural analysis & quantitative design for parts, motor loading, and more
Miscellaneous Hands-on Projects
Bandwidth testing, hose connections, metal part assembly, & more
Liquor Brewing & Delivery System
Design, Scale Up, & A-Z Ownership
Led the 100x scale-up of an experimental setup into a standardized agricultural brewing process, tackling motor automation & selection, plumbing, and energy cost predictions, serving as the foundation for production facilities covering 25+ acres
Skills Developed:
-
Motor Automation & Electrical Troubleshooting (motor starters, AC power, etc.)
-
Power & Hand Tools (saws, drills, etc.)
-
Design of Experiments
-
Plumbing, Piping, & Liquid Distribution Systems
-
Procurement
-
Spectrophotometry
-
Energy Cost Analysis
-
Wet Lab Experimentation
-
SOPs & Technical Engineering Reports
Purpose:
-
Design & implement a production-scale liquor extraction & brewing system
-
Scale up current process from: 1 bucket --> 1000+ gallons
-
Brewing process includes: mixing, heating, & aeration
-
-
Design a delivery system to serve 1+ acre of farmland
-
Outline the foundation to serve 25+ acres in the near future
Challenges:
-
Scaling up as is would require:
-
90kW of power (too much), 5000+ gallons of solution, tanks, etc., 8+ submersible pumps
-
--> Inefficient; Must rethink brewing process
-
How do you cost-effectively mix and aerate 1000+ gallons of liquids?
-
How do you automate mixing, aeration, and delivery on a multi-acre production facility?
-
No in-house experts on brewing barley straw extract
-
8 weeks hand-off deadline (from start to finish)
Results:
-
Designed, implemented, and standardized a production-scale liquor extraction & brewing system
-
Eliminated the need to use 90kW of power & cut material cost by 9x through re-designing the brewing process (after conducting wet lab experiments, reading literature, & challenging assumptions)
-
Wrote an SOP and trained the production and operations team on the new system
-
Shared technical reports & guides with the Plant Science team and how to scale moving forward
Solids Filtration & Mechanical Separation
Rapid Prototyping & Hands-on Testing
I redesigned the plant-water separation mechanism, tackling fluid dynamics & solids filtration, rapidly iterating through 6 prototypes using machine shop tools, sheet metal parts, and CAD, resulting in complete integration into future production bots
Skills Developed:
-
Sheet Metal Design
-
Hardware (rivets, ratchets, bolts, nuts, etc.)
-
Power & Hand Tools (saws, drills, etc.)
-
Rapid Prototyping
-
Hands-on Design & Testing
-
CAD
Industrial Circuits & Electronics
Wiring & Troubleshooting Circuits for Robots
I wired and troubleshot the safety circuit of an industrial robot, becoming familiar with complex wiring schematics, panels, and components
Skills Developed:
-
Troubleshooting 24 & 48VDC Power Systems
-
Wiring (ethernet, relays, transducers, crimping, etc.)
-
Waterproofing Cables
-
Familiarity with Industrial Safety Circuits
-
Familiarity with OSHA Safety Standards
Gantry Cart Re-Design & Sheet Metal Parts
Applying Design for Assembly (DFA) Principles & Creating GD&T Drawings
I redesigned a sheet metal gantry cart, applying DFA principles, & created 20+ GD&T part & assembly drawings
Skills Developed:
-
Sheet Metal Design
-
Manual Stress & Bending Calculations
-
Master Modelling
-
CAD